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Dell Introduces First Computer Made With Plastics from Recycled Electronics

June 12th, 2014

Important Step Towards Circular EconomyDells-closed-loop-recycling-large

Dell has announced that later this month they will begin selling their first computer (the OptiPlex 3030 all-in-one) made with plastic recycled from old electronics. With this announcement, Dell is launching its pilot for a closed-loop recycling of plastics – turning plastic from old electronic products into new ones rather than dumping them into the usual e-waste cycle. Dell told ETBC that the move is, in part, in response to increasing requests from purchasers for closed-loop recycling.

Closed-loop recycled plastics have been used in ink and toner cartridges for printers, but this is the first time that we are aware of plastics from recycled electronic products going into a large part of the product itself. Manufacturers have also used recycled plastics in enclosures before, but they came from recycled water bottles or CD cases, not from used electronics. While this may not seem like an important distinction, we think it represents a very significant step towards a more sustainable product lifecycle, and an important milestone for the concept of Producer Responsibility.

Why closed-loop recycling matters

Typically, plastic enclosures from old computers and TVs (which are fairly large pieces of plastic compared to other electronic products) do get recycled. Recyclers send most of these plastics to China where they are “down-cycled” into a lower-grade plastic, used in products like outdoor furniture, or decking material.  With a closed-loop system, the plastics from electronics are recycled into new electronics or other products where the plastics are of the same quality. This offsets the use of some amount of virgin content in manufacturing the new electronics. Currently the parts of the OptiPlex made with closed-loop plastic (the back panel and stand) contains 35% recycled ABS plastic, and 65% virgin ABS. Those parts represent only 12% of the plastics (by weight) used in the product but it is an encouraging start. Dell says they hope to increase both the number of parts where they can use the recycled plastic as well as the percent of recycled plastic compared to virgin plastic. They also plan to add the recycled plastics to other desktops and monitors later this year. 

Pilot is a logical outgrowth of Producer Responsibility

Several years ago, Dell accepted and embraced the concept of Extended Producer Responsibility (EPR), which says that the manufacturers should be responsible for the full lifecycle of their products, including the “end-o-life” phase, when consumers want to dispose of them. As a result, Dell has developed a fairly robust program throughout the U.S. to take back and recycle its old products, as well as those of other manufacturers. Because Dell manages its own recycling vendors (and doesn’t use a network of recyclers managed by others) they retain control over what happens to the materials – including the plastics – from these products.  For this initial pilot, Dell will focus on plastics coming back from its takeback programs in seven states.  The plastics will be recycled by Wistron Green Tech, a Texas-based subsidiary of a Wistron Corporation, a Taiwanese original design manufacturer (ODM).  Dell’s goal is to use 50 million pounds of closed-loop recycled plastic by 2020. They will focus on two types of plastics: ABS and PC-ABS.  The plastics will be recovered both in the U.S. and in China, but even the U.S. processed plastics will be shipped to China for manufacturing into new plastic parts.

Scott O’Connell, Dells Director of Environmental Affairs, tells us he expects this closed-loop program to drive U.S. recyclers “to improve recovery rate of plastics by creating an upcycle market that did not previously exist in large scale.” He expects this drive even more plastics recycling as other manufacturers also start to use the closed-loop recycled plastics.

Circular Economy

Ultimately the goal for closed-loop recycling is to keep using the materials over and over again, maintaining the same grade and value of the material. The sustainability metric here should be to create “infinitely recyclability” where the materials can be used indefinitely, with the addition of very little virgin content. While some metals are infinitely recyclable, the plastics being recycled in this pilot – ABS and PC/ABS – don’t currently meet that goal. But this may be the first step of many towards a system where materials are selected and used with increasing recyclability in mind. If the electronics sector followed Dell’s lead and embraces the closed-loop recycling concept, perhaps we will eventually see the development of plastics that would come closer to being infinitely recyclable.

Frankly it’s rare for the electronics manufacturers to even talk about the circular economy, so we are glad to see Dell leading the way in bringing this issue forward.  To all the purchasers out there who have been asking about closed-loop recycling or the circular economy in your equipment RFPs and questionnaires, your efforts are paying off, and Dell is clearly listening.  



Samsung Apologizes To Semiconductor Workers Who Contracted Cancer, Promises Compensation

May 27th, 2014

Samsung took an unprecedented step on May 14, and publicly apologized to workers who developed cancers after working at Samsung semiconductor plants. Some of the workers have died from leukemia. Samsung vice chairman and CEO Kwon Oh-hyunpromised compensation to the victims’ families, but made it clear that it does not concede that Samsung is responsible for the illnesses or deaths. They also promised to stop intervening in the worker compensation lawsuits filed by the victims’ families.

The admission is the direct result of years of tireless public campaigning by the families of the victims, worker and public health activists in Korea who comprise an organization called SHARPSSupporters for the Health And Rights of People in the Semiconductor industry.  Their cause gained attention with the release in Korea of two films earlier this year showing the victims and their families’ battles with Samsung.

Photo of samsung victim

Pictured: Hwang Yu-mi (1985~2007) and her father. She died of leukemia after working at a Samsung semiconductor factory.

One film called “Another Promise” tells the story of the first victim, Hwang Yu-mi, who died from leukemia in 2007 at age 23, and her father’s fight to bring this hidden issue into the light. Like many other Samsung workers, Yu-mi came to work at the Samsung plant in 2003, while still in high school. She was diagnosed with leukemia just two years later, and died two years after that. Other victims followed a similar path – they are largely young women who started work while in high school, and soon developed blood cancers and other illnesses not usually found in people so young.

While Samsung denied any connection between their plants and worker illnesses, the connection seemed obvious to Yu-mi’s father, a taxi driver, when her co-worker, another young woman working at the work station, also developed leukemia a short time after starting work there.  She died a few months before Yu-mi. Over time, a disturbing pattern of blood cancers – leukemia and lymphoma – emerged at two plants. At least 35 workers from both the Gi-heung plant (where Yu-mi worked) as well as the On-Yang fabrication plant have developed these blood cancers, with ten dying since 2007[1].  The documentary film, Empire of Shame, follows Mr. Hwang and other activists in their efforts to uncover other victims from chemical exposure in the semiconductor industry.

SHARPs formed to address this growing problem, and began keeping statistics on cancers, illnesses and deaths in semiconductor and other electronics manufacturing facilities in Korea. They say that more than 193 workers at various Samsung factories in Korea have developed cancer or other diseases, and 73 of them have died.

 Occupational Illnesses and deaths at Samsung manufacturing facilities in Korea
Data source: SHARPS
Company Products Victims Deaths
Samsung Electronics Semiconductor 114 40
LCD 22 10
Mobile phone, Electronic components 10 7
Samsung Electromechanics Electronic components 12 8
Samsung SDI LCD,TV,PDP 31 8
Samsung Techwin Camera, Robot, Other microelectronics 4 0
Total Samsung Korea 193 73
     
Other semiconductor companies Korea 50 19
TOTAL 243 92

 

Companies need to look for the warning signs

Samsung responded to the workers’ claims by saying they were not using cancer causing chemicals. But the sad reality is that we often learn that chemicals cause harm (including cancer) after they are put into commerce – and the workplace is often the testing lab.  Industrial chemicals are largely unregulated worldwide. In the U.S. of the more than 80,000 chemicals in commerce, only a few hundred have been tested.  So it’s simply not adequate for manufacturers to conclude that just because a chemical is not on a list of harmful chemicals, that it’s safe.  It’s more likely not to have been tested adequately.

With all of the blood cancer cases that SHARPs has documented, there were often warning signs that something was wrong. Fatigue, dizziness, bruises. Dermatitis or respiratory diseases.  Miscarriages in young women with no family history of miscarriages. Birth defects in children born to workers.  These illnesses and deaths reflect similar patterns experienced at IBM in Silicon Valley and throughout the United States, during the heyday of electronics manufacturing there in the 1980s and 1990s.

This is why we think it’s important for semiconductor and other component manufacturers using such highly toxic chemicals like solvents to do regular health monitoring of their workers, as well as workplace exposure monitoring, and to carefully track that information over time.  Chemical exposure may not develop into cancer until many years down the road, but there may be warning signs if anyone is paying attention to them.  Tracking the workers’ health problems (including reproductive health problems) and symptoms can point to patterns and possible links to exposures. We think this is the responsibility of any company using toxic chemicals, especially since so little safety and health testing is done on chemicals before they start using them. They also need to fully inform the employees of the chemicals they are using, as well as provide them full access to information about the potential harm from the chemicals and how to protect themselves. Ultimately, the manufacturers need to find safer substitutes for the harmful chemicals, or different processes that use safer chemicals and materials. But in the meantime, they need to play an active role in protecting their workers and the community from exposure and harm.

Samsung, government deny victims compensation.

One of SHARP’s primary roles has been to help the victims or their families fight for financial compensation for the medical costs and pain and suffering.  And “fight” is the operative word here. Once the workers have been diagnosed and become unable to work, they (or their families) have filed claims with the Korean Workers Compensation and Welfare (KCOMWEL) for compensation and, in some cases, funeral expenses. KCOMWEL is a state run workers compensation program. But Samsung’s worker comp premium rates are linked to their number and severity of successful claims so Samsung has encouraged KCOMWEL to deny these claims, saying there was no proof that they are related to work.  After KCOMWEL denied their claims, some of the victims and families have filed lawsuits to challenge the denials.

In 2011, the workers finally caught a break in the otherwise steady stream of denials. The court ruled in favor of two workers who had died from leukemia.  Then in 2012, the worker comp agency (KCOMWEL) ruled in favor of a worker for the first time, and recognized that the aplastic anemia suffered by a worker as an occupational disease resulting from her work at Samsung Semiconductor’s Onyang factory.

But it’s still been a largely uphill battle.  This Sunday, June 1, marks the seven year anniversary of when Mr. Hwang (Yu-mi’s father) first filed his worker compensation case with the government, which denied him any compensation. Mr. Hwang won an appeal of that decision with the administrative court, but the government appealed that ruling, so it’s now before the High Court in Korea. Samsung formally intervened on behalf of KCOMWEL, assigning attorneys to help with the appeal against Mr. Hwang’s case. Samsung’s announcement earlier this month included a statement that the company will stop this kind of intervention in these cases.

Dr. Jeong-ok Kong, an MD with the Korean Institute of Labor Safety and Health, and an active participant in SHARPs. She told us that Mr. Hwang continues this difficult and emotionally draining fight primarily to help others in the same situation. “He really wants Yumi’s case to be recognized and compensated as occupational disease by the law, because there are many other workers from different factories from Samsung suffering from occupational illness.”

 

[1] Int J Occup Environ Health. 2012 Apr-Jun;18(2):147-53. doi: 10.1179/1077352512Z.00000000019. “Leukemia and non-Hodgkin lymphoma in semiconductor industry workers in Korea,” Kim I1, Kim HJ, Lim SY, Kongyoo J. http://www.ncbi.nlm.nih.gov/pubmed/22762495 (subscription required)

 



America Recycles. But Not Rayovac.

November 14th, 2013
Photo by Shutterstock/cc@82

Photo by Shutterstock/cc@82

Battery maker Rayovac pulls out of battery recycling effort

Friday is America Recycles Day. As you may know, we’ve made some huge strides on electronic waste recycling in the last ten years. Many states now require computer and TV makers to take back and recycle used electronics. Many of the electronics manufacturers have serious takeback programs even in states which don’t mandate them.

But we are not seeing the same effort from the manufacturers of single-use batteries – the ones you can’t recharge – that we use by the millions in remotes, cameras, clocks, and many small electronics and toys.  And there’s one company that is the main obstacle in moving forward on battery recycling – Rayovac. That’s why we’re joining with many other recycling advocates across the country to send a message on America Recycles Day (November 15) targeting Rayovac as the 2013 Recycling Laggard.

At the same time, we are lauding Staples as the 2013 Recycling Leader because they scored highest on our 2013 Retail Report Card because of their responsible recycling programs for e-waste.

When ETBC started its campaigning back in 2001, the electronics companies were already providing recycling to people in the European Union and some Asian countries – but had no plans to do the same for the U.S. We mobilized and started pressuring Dell and then other companies to recycle, and we worked to pass state laws across the country. We’ve come a long way since then. Now the situation isn’t perfect, but there are many more opportunities for responsible recycling in the U.S.

But with batteries, it’s déjà vu. Canadians and most Europeans have convenient battery recycling – but not us here in the U.S., even though we use over 180,000 tons of batteries each year. The major four battery makers were all set to begin a national recycling program for single-use batteries until Rayovac backed out. Energizer, Duracell and Panasonic are all on board. So it’s up to all of us to tell Rayovac: America Recycles – Why Not Rayovac?

Reach out to Rayovac

Join us in marking America Recycles Day by sending messages to Rayovac and Staples and letting them know we care about recycling.

  1. Celebrate America Recycles day by liking and then posting on Rayovac’s Facebook page and Twitter account @rayovac or on Google+. Use #takeitbackrayovac and #recyclesday and spread the word through YOUR social media networks or through email.
  2. Don’t use social media so much? Call Rayovac’s CEO Dave Lumley at (608) 275-3340 ext. 54500.

Here are some ideas of what to tell Rayovac:

  • America Recycles! Why not Rayovac?
  • We won’t accept your double standards. It’s time to provide Americans with battery recycling like in Canada and Europe!
  • Energizer, Duracell and Panasonic all support battery recycling. Why not Rayovac?
  • Why do you tell your customers in Europe that throwing away batteries can harm the environment, but tell Americans that it’s safe to throw them away?
  • Thousands of consumers have asked you to step up and offer real recycling for your products: when will you act?

Tell Staples: “We appreciate recycling leadership by Staples!”

  1. Use these: facebook.com/staples or @Staples or on Google+ and use #RecyclesDay


Bananaphone Founder Challenges InfoTech To Grow Up

October 8th, 2013

Sustainability, Intelligence, & Safety chart the path from the Darkweb to the Lightweb

Review of Raffi Cavoukian’s book,  “Lightweb Darkweb” 

In his new book "Lightweb Darkweb, Raffi

Many people know the author as “Raffi” – a beloved childrens performer behind the classic songs, “Baby Beluga,” and “Bananaphone.” In his new book “Lightweb Darkweb,” Raffi Cavoukian challenges the technology industry to make social media safer for kids, and to make the products safer and more sustainable for all.

I just finished the excellent new book by Raffi (the popular children’s troubadour and author) entitled Lightweb Darkweb: Three Reasons to Reform Social Media Before It Re-Forms Us.  I found this book to be inspired and very relevant for anyone working in technology, who’s thinking about the role of technology in our culture, and/or who’s concerned about the impact of technology on our kids.  (In fact, I used a yellow marker to highlight the “important parts” and there is a whole lotta yellow in my book now!)

Lightweb Darkweb is a 21st century manifesto and call to action that presents critical information about our Internet culture in a vibrant and clear manner. While the internet and social media have made amazing things possible and accessible (the Lightweb), they also have a profound downside (the Darkweb), particularly for kids, that we must address.

The book is built around three compelling and urgent reasons to reform social media and issues a resounding call for a thorough “mid-course correction” before it is too late.

Reason 1: Safety

Raffi points out that social media (as well as the internet) were not designed for children, which is why we need to protect them from on-line predators (including bullies as well as advertisers).  He takes on Mark Zuckerberg directly for wanting to market Facebook to kids. In the words of Jim Steyer of Commom Sense Media:

What Facebook is proposing is similar to the strategies used by Big Tobacco in appealing to young people—try to hook kids early, build your brand, and you have a customer for life…..”

Raffi adds:

Luring younger and younger kids into using FB without any indication it would be good for them is a brazen attempt to increase FB’s profitability. Is this not using the young for your corporate ends? Is this not violating childhood innocence for advertising profits? Is FB turning into a platform for colonizing the child psyche and spirit?”

Instead, he asserts, we need “privacy by design.”   Also, Raffi brings to light the latest research on electromagnetic fields and radiofrequency radiation, pointing out the dangers, especially for young children.

 Reason 2:  Intelligence

“A vast sociological experiment is under way” that is teaching kids to value “artificial reality” over actual reality and real time play (and nature!).

 “There are many signs of unhealthy culture in a civilization that currently seems stuck in short-termism, like a juvenile refusing to grow up, needing intervention. One clear sign is a predatory commercial culture and its willful exploitation of the young. Culture as bully. It’s our duty to resist it, to change it, to orient societal priorities towards life-affirming values and to oppose life-destroying practices.  Resistance to unhealthy culture is not an option, it’s our duty.” (Emphasis mine.)

 I know that things were difficult enough monitoring TV when my wife and I were raising our kids – it is now WAY more difficult with the emergence of social media.  And it not just a dilemma for parents – teachers are also under heavy pressure – and Raffi speaks to them directly.  He reminds us that the moral imperative is “first do no harm” and reminds us that “there is no app for wisdom – If you’re not grounded in the real world, if you can’t face the complexity of being fully human, how can you possibly thrive in navigating virtuality—or even tell the difference?

Reason 3:   Sustainability

The third pillar is the ecology of InfoTech:  its manufacture, marketing and life cycle.  This is what brings Social Media “to our fingertips….It’s not just about conserving the life-giving qualities of air, water and soil. It’s about a way of living ethically, a code of conduct for our relations with the Earth, with each other and with the future.”

He shines a bright light on the hidden hazards throughout the life cycle of electronics production which fuels our addiction to our gadgets and social media: “all our high-tech gadgets come from a very dirty industry in which rich nations extract the good stuff from the earth—and leave poor countries to clean up the mess.”  Our reliance on “cheaply priced goods… have a big ecological footprint” all around the world.  He correctly notes that none of  us would like to see our own children working 12 hour days around hazardous chemicals to turn out “shiny-tech devices”, and that none of us wants to be on the receiving end of the tons of e-waste generated by planned obsolescence and our throw-away culture.  He quotes from “The story of electronics” and “Challenging the chip: Labor rights and environmental justice in the global electronics industry”:

Challenging the Chip is about challenging the industry to use its incredible ingenuity to dazzle the world all over again with cleaner, greener technologies, products, and components that are free of toxics, easy to recycle, and produced without harm to those manufacturing, assembling, and disassembling them…. the planned obsolescence of electronic devices, which become outdated very quickly, virtually rules out repairing or upgrading existing ones, and that forces consumers to buy new devices and throw out the old.  The rapid pace of change is a real double-edged sword because new chemicals are being incorporated before adequate health testing is done, and we are also consuming faster than we can recycle….. An industry that’s been able to put thousands of songs, photos, and videos on a tiny chip has the capacity to pave the way towards a sustainable future.”

In conclusion, Raffi calls out industry leaders to accept responsibility for what they have created, to overcome their “tech hubris”, and to start investing some of their vast wealth into creating solutions:

”What if Bill Gates were to have an epiphany, realizing that the future health of his family—and indeed the global human family— depends on the deep greening of InfoTech? What if he were to commit himself to the thorough detoxification of the electronics industry by bringing his influence to bear on leaders in InfoTech and beyond?

What if he and other industry leaders were to publicly declare that InfoTech must prioritize the next generation of children the way it currently prioritizes the next generation of chips? What a lasting legacy that would be!

The “Lightweb” needs to be guided by the principles of “benign by design” and Raffi cites leading sustainability thinkers and practitioners.  He cites at length the “Vision for sustainable electronics” being developed by the Electronics TakeBack Coalition (of which I am the Chair), which envisions a future world where:  materials and processes cause no harm; activities enrich communities; natural resources are protected; inputs and outputs of the manufacturing process are sustainable;  working conditions are safe and healthy;  and new business models prioritize sustainability and embrace lifecycle goals.   In order to navigate this new path to sustainability, Raffi invites us all to participate in creating the new “Lightweb”.

Thank goodness for Raffi and hallelujah for “Lightweb Darkweb” – this new book is a beacon of light to lead us out of the current wilderness of the Dark Web and into a sustainable future. Citing Gandhi, he points us to a future where everyone has enough for their needs (but not their greed.  Sometime it takes a troubadour to show us which way the wind is blowing.

Ted Smith has worked to promote sustainable electronics for over 30 years, as founder of Silicon Valley Toxics Coalition, Chair of the Electronics TakeBack Coalition, and Coordinator of the International Campaign for Responsible Technology.  He is co-author and co-editor of “Challenging the chip” and lives in San Jose, California, which calls itself the “Capitol of Silicon Valley”.



Most Retailers Flunked Our New Report Card on Electronics Recycling

July 17th, 2013
EasyToRecycleWithHeadline

Illustration by Monica Garwood

Today we are releasing our first Report Card on the electronics retailers and their programs (or lack thereof) to help us recycle our old electronics.  Staples, Best Buy, and Office Depot got the highest marks, as all three have robust programs that let consumers bring our items back to their stores for recycling.

But we gave F’s to nine of the 16 retailers we reviewed for having no real program. This includes retail giants like Walmart, Sams Club, Amazon, and Costco.

Another four, including Target and Radio Shack, got Ds for having limited programs.

Office Max was somewhere in the middle, mostly requiring people to mail products back, but notably taking printers and laptops back at their stores for recycling.

Retailers need to do their part

It’s time for these retailers to step up and start taking some responsibility for their role in the e-waste problem. They are selling us billions of dollars in electronics, but most are doing nothing to help us recycle them.

Walmart sold over $20 billion in electronics in the U.S. in 2012. They have 3742 stores, in all 50 states. Millions of people are buying their electronics there. Imagine if these were also recycling collection centers, that would be a big boost to the current e-waste collection infrastructure, especially in states with no e-waste recycling law.

Many of the retailers, including Walmart, tout their trade in programs, where you can mail back used items and get store credit. But the first problem is that they only take the small stuff that they can make money from (phones, tablets, cameras, etc.) and they don’t take the low value stuff that people really need help recycling – TVs, monitors, printers, VCRs, DVD players and other stuff you plug into your TV.  And second, these are mail back programs. Most people won’t mail back anything but the very smallest stuff like phones. So it’s not surprising that these companies won’t disclose the volumes coming back from their mail-back trade in programs. It can’t be much. Retailers need to do what Best Buy, Staples, and Office Depot have done, and use their stores as e-waste collection centers. It should be just as easy for us to recycle our old stuff as it is to buy the new stuff.

The EPA released new figures recently that show that our recycling rates have increased, but we are still only recycling about 25% of the electronics that people are getting rid of. The rest is still going into the trash. The retailers are in an excellent position to help here, since that’s where we are buying most of these products.

We’d like to see the retailers partner with some of the manufacturers, particularly the TV companies, who always struggle to create collection opportunities for their recycling programs.

But we don’t just want to focus on the brick and mortar retailers. The online guys also need to step up. Amazon is the number #3 electronics retailer, selling $19 billion in electronics last year. True, it’s a more difficult proposition for them, since they don’t have stores. But Amazon has figured out how to set up a whole network of locker delivery locations, by partnering with various other retailers, including Staples, Rite Aid, Ace Hardware, and Seven Eleven.  They could do the same kind of partnering to help their customers recycle their old electronics.

As consumers, we should give our business to the retailers who are doing the right thing, and helping us recycle. Why should we support the laggards, who are sitting on the sidelines and letting Best Buy, Staples, and Office Depot do all the work?

 

 



New EPA Report Shows We are Generating More E-waste But Also Recycling More

June 24th, 2013

New figures just released by the EPA show that the U.S. generated 3.41 million tons of e-waste in 2011, up from 3.32 million tons in 2010. We recovered 850,000 tons, or almost 25% of that for recycling, up from 19.6% in 2010. But in the report, the EPA cautions that this apparent increase in the recycling rate is, “due primarily to better data, rather than a sudden growth in recycling.”

recycling_2000to2011

 

The figures come from “Municipal Solid Waste in the United States, 2011 Facts and Figures,” a report the EPA publishes annually waste from residential, commercial and institutional sources. The report shows that the e-waste recycling rate is considerably smaller than for some other product categories, summarized in the chart below, including auto batteries (96.2%  recycling rate),  major appliances (64.2%),  and tires, (44.6%). Significantly, these are all product categories where the retailers play a major role in taking back the products, often when replacements are purchased.

Chart_recycling_rates

 

The report does not represent all e-waste generation, but represents “selected consumer electronics” which  include products such as TVs, VCRs, DVD players, video cameras, stereo systems, telephones, and computer equipment.

 



Statement on the new ITC report on exports of electronic waste

March 13th, 2013

Comments from the Electronics TakeBack Coalition and the Basel Action Network

March 13, 2013. The International Trade Commission (ITC) has released a new report, “Used Electronic Products: An Examination of U.S. Exports.” It attempts to quantify the exports of used electronics from the U.S. to other countries, both developed countries (members of the OECD) and developing nations (non-OECD).  While it fails to do this adequately for reasons discussed below, the report does contain important acknowledgments supporting the need for federal legislation, like the Responsible Electronics Recycling Act introduced in the 112th Congress. These are:

  1. Report says RERA would increase exports of commodity grade materials and result in an increase of U.S. based recycling and refurbishment activity.   Any increase in U.S. based recycling or refurbishment work would certainly increase U.S. jobs.“However, (if RERA were enacted into law) the product mix (of exports) would likely change to reflect more tested and refurbished products and fewer end-of-life products (exported). Conversely, exports of commodity-grade material would likely increase, as more recycling activity would take place in the United States and UEP-derived commodities would be exported to manufacturing centers in non-OECD countries.”  Page 6-8“UEP” refers to used electronic products and “commodity-grade material” is the separated material from electronics (metals, plastics, glass, etc.) that recyclers sell to the manufacturing supply chain.
  2.  Report confirms that many recyclers don’t know what’s ultimately exported.The report appears to acknowledge the need for RERA by noting that as much as 41% of the respondents were “reasonably certain some portion of their UEP [used electronic products] output was later exported by another organization.” (Page xiii)
    Both the fact that recyclers and other e-waste handlers are uncertain of the exact figure of exports and the exact destination of their exports confirms what proponents of RERA claim, that there is a strong likelihood that a significant portion of recycling in the US results in the export of unprocessed (and likely toxic) e-waste that is dumped abroad.
  3. More than half the export volumes reported goes to end uses that are often problematic.The ITC figures on page 5-2 show that more than half of the 1.5 billion pounds of exported e-waste goes to the kinds of end uses that can be quite problematic in developing nations. This includes exports of untested or nonworking products, products for disposal, recycling and disassembly, and an incredible 18% of the volume going to unknown purposes.)   See our analysis of this information at the end of this document.

 Why survey methodology doesn’t, and can’t answer key questions

Unfortunately, the report doesn’t provide the kind of clear data that we need about e-waste exports.  It completely fails to answer these key questions:

  •  How much of our total e-waste gets exported to developing countries?
  • Does this report support or discredit the notion that much of the used electronics that get to recyclers actually gets exported to developing countries?

Here’s why:

1.   Most data are presented as dollar value of used products sold, not numbers of units or weight of products. 

Presenting data in terms of dollar values sold doesn’t really shed much light on issues of actual volumes sold, and what types of equipment is sold, or its toxicity and subsequent environmental harm.  For example, circuit boards (whole and shredded) represent 38% of the exports by value, but only 17% of the volume (by weight, which is how most reporting on e-waste collection is done).   The reporting on sales volumes simple does not help answer any of the key questions. While the report does give the weight of the equipment exported, it doesn’t report the weight of the total amount of e-waste generated.

2.   The report’s data shows double and triple counting of the same equipment.  (Page 2-3)

This survey asks companies to report on sales of used electronics.  The respondents include U.S. companies from all parts of the supply chain – collectors, disassemblers, processors, reuse firms, brokers, asset recovery firms, etc.  So the report is capturing sales by the collectors as well as sales by their downstream vendors, even though some of these sales were for the same volumes. The report’s construction makes it is impossible to tell which specific volumes referred to in the report, were reported multiple times. Clearly, some were.

For example, a collector sells a specific quantity of laptops, say a truckload, to a reuse firm. The reuse company then resells the same laptops to a broker. The broker then sells the same laptops (in a consolidated shipment along with other laptops) to a purchaser in another country. Clearly, the sales numbers in the report may represent that same truckload of laptops at least three times.  This double counting results in a very serious skewing of results.

The report even acknowledges this double counting on page 2-3, using the seemingly innocuous term “cumulative sales:”

 “…The sales value presented here is likely greater than the value of UEP material collected within the United States, since it reflects the cumulative sales for organizations throughout the UEP supply chain.”

3.       Overstated domestic sales, understated export sales.

Because of the double (triple) counting problem stated above, the total figures on domestic sales (as opposed to exported sales) will be overstated.  The report respondents acknowledge this, explaining that as many as 41% of the respondents saying that they were “reasonably certain some portion of their UEP output was later exported by another organization.” (Page xiii)  But that’s not even mentioned in the “Key Findings” section, which shows that domestic sales represent 93% of sales (by dollar value) and exports only 7%.  This could lead a casual reader to conclude that only 7% of used electronics are exported, which is not at all what the report actually says.

4.     Survey format unlikely to get honest answers on illegal exports.

The ITC survey results underreport the volumes of e-waste exports to developing nations. This would  be true of any report based on a survey of exporters.  Why is this so?  Exporting e-waste from the U.S. to non-OECD countries is illegal under international law.  This practice is considered to be trafficking in hazardous waste, and has become such a big global problem that INTERPOL , the international policing agency, has launched a considerable effort to crack down on these exports.  Thus, given that the practice is treated as a criminal enterprise,  it is highly unlikely that a survey will ever yield accurate honest data about those exports. Clearly, there is a strong disincentive for an exporter to admit to exporting untested, or non-working e-waste to developing nations, when this is considered international trafficking in hazardous waste.  Why would a company admit this illegal activity, especially to an agency of the federal government?

The report offers hints at some of the serious shortcomings of the survey methodology:

a) The ITC report admits that “The survey could not determine whether U.S. exports of UEPs bound for recycling or disposal in 2011 were sent to [informal processing] facilities”, those “with little regard to health, safety, and the environment.”  (page xviii)

b) The ITC report admits that the limitations of the survey methodology could not “capture ad hoc shipments of undeclared UEPs mixed in with exports of other items.” (page xviii)

c) Respondents to the ITC survey offered the view that they “did not know the intended final use of nearly 18 percent…of US exports of UEPs.” (Page xviii)

NGOs such as the Basel Action Network have tipped off news outlets and enforcement agencies around the world about illegal exports from the U.S.  In December of last year, EPA enforcement and Homeland Security achieved a criminal conviction of a Denver area exporter who will likely face jail time.

In light of the obvious deficiency of the survey method, one has to ask, “Why do a survey?” The ITC is a well-respected, capable research institute. However, the ITC was compelled to primarily use a survey for this research, since the request from the U.S. Trade Representative asking for research on e-waste exports specifically requested a survey.  Thus, the deficiencies of the report were already baked in by the USTR’s mandate that the ITC use the flawed methodology of a survey.

5.       Small companies not part of the survey.

The survey did not include small companies of 10 employees or less. But many of the “collect and export” type companies are quite small. Their whole business model is built around collecting products, loading containers, and exporting them to developing countries, which requires very little staff. Similarly, some brokers are also quite small.  This survey didn’t include these either.   We are not suggesting that small companies in general are more likely to be exporters, but these are two types of small companies which are quite numerous, and are known to be common exporters of untested, nonworking equipment to developing countries. Omitting them from the survey means underreporting of their problematic activities.

 

Our analysis of data on weight of used electronics exported

This is our analysis of the data discussed above under 3, “More than half the export volumes reported goes to end uses that are often problematic.”

The table on page 5-2 shows “End uses of exported UEPs (Used Electronic Products). Perhaps this is the most concrete information presented, although it assumes that the exporter actually knows the actual end use at final destination, which the report authors admit that they don’t really always know. As noted earlier, the report explicitly states that Respondents to the ITC survey offered the view that they “did not know the intended final use of nearly 18 percent…of US exports of UEPs.” (Page xviii)

The table does not separate end uses in OECD vs Non OECD countries. But it does show that exports of tested working equipment, and materials for smelting is less than half of what gets exported.

It shows that the total reported exports are 757,721 tons of used products, or just over 1.5 billion pounds.  If we assume that the Materials Processing category is going to OECD smelters, which discussion later in the report suggests) and that the resale of working equipment isn’t overstated, then that still leaves more than half of the volume, or 7.73 million pounds, destined for potentially problematic export uses.

End Uses of Exported UEPs 2011

TONS

Pounds

Materials Processing (smelting, refining, sorting)

323,772

647,544,000

While “sorting” could mean anything, let’s assume this category goes to OECD smelting
Resale of whole equipment without further processing (tested/working)

47,071

94,142,000

Likely overreported in a survey, but let’s assume this is OK
Subtotal

370,843

741,686,000

Total we assume is OK
Recycling or disassembly

84,941

169,882,000

Resale of whole equipment or parts needing further processing

58,021

116,042,000

Non working or untested
Final disposal

5,768

11,536,000

Elsewhere in the report (p 3-9, table 3.3) it says exports for disposal total 241,279 tons, not 5768.  No explanation is given for this mismatch.
Charitable donation

27

54,000

Other

102,295

204,590,000

Unknown

135,826

271,652,000

Almost 18% goes for UNKNOWN purposes
Subtotal

386,878

773,756,000

Subtotal that is of concern for problemmatic processing
TOTAL

757,721

1,515,442,000

Open PDF version of these comments.

 



Locking cell phones is anti-consumer and anti-environment

March 5th, 2013

White House agrees with consumers – we should be able to unlock our cell phones

In the U.S., when we buy a cell phone, it is usually “locked” to a particular cell phone carrier, like ATT or T-Mobile. You can’t use it on a different carrier without “unlocking” it, which involves entering a few codes on some phones, although it’s more complicated on other phones.

But recently, the cell phone carriers pressured the federal government to make it illegal to unlock a phone, even after the contract was up. The penalty can be an astonishing $500,000 and up to 5 years in jail, if you do this for commercial gain.  While consumers probably might not face such a stiff penalty, think about all the phone refurbishers who sell used phones to second and third users. They need to be able to unlock phones in order to sell them to new owners.

This change prompted over 114,000 people to sign a petition to the White House, which led the White House to issue a statement yesterday saying it opposed this new change, and it thinks we should be able to unlock our phones AND tablets.

What changed?

Technically what happened was that effective January 26, 2013,  the Library of Congress cancelled  an exemption to the Digital Millennium Copyright Act (“DMCA”), which had allowed us to unlock our phones without the carrier’s permission.  What in the world does the Library of Congress have to do with our cell phones? It’s because the software in your phone is copyrighted, and the U.S. Copyright office is part of the Library of Congress. The carriers say they believe that unlocking phones undermines the software encryption protection.  Conveniently for them, if you can’t unlock your phone, you must continue to pay that carrier for service.

Why we need to be able to unlock our phones?

Freedom to switch carriers. With an unlocked phone, once your contract is up, you can switch carriers without buying a new phone.

Use your phone overseas: If you travel to Europe, you will incur expensive roaming charges if you use your GSM phone there. But with an unlocked phone, you can buy a different SIM card to use while you are there, saving a lot of money if you plan to use your phone.

Reuse. Probably the most compelling reason we should be able to unlock our phones is that an unlocked phone is much more likely to be reused, since it can be used on any carrier’s network. The environmental footprint from manufacturing new phones is significant, so anything that promotes the reuse of a phone to a second or third owner, is important and worth doing. This change has thrown a serious wrench into the business model of  phone refurbishers who need to be able to unlock phones in order to sell them to new owners.

Ownership. Because we paid for our phones, so we should actually OWN them. If it’s locked, then we don’t really own it.

Free our phones

Click to sign the “Free our phones” petition.

What can you do?

Two members of Congress, Senator Amy Klobuchar of MN, and Rep. Jason Chaffetz of UT, have said this week that they will sponsor legislation to fix this ridiculous problem.

Right now, you can sign Freepress.net’s FREE OUR PHONES petition to Congress, urging them to take action.

Once the bills are introduced, we will have letter in our action center that you can send to your Senator and Representative asking them to pass this legislation.

 

 



Dell Gets Top Grade on New Repairability Scorecard on Tablet Computers

February 28th, 2013
Opening the Microsoft Surface Pro

iFixit found that the Microsoft Surface Pro has so much glue holding the casing closed, they needed a heat gun to open it up. Photo by iFixit.

A new repairability scorecard from iFixit, the champions of  easy gadget repairs, rates the repairability of the top tablet computers on the market, with a score from zero to ten.

Dell’s XPS 10 got the highest grade, a 9 out of 10. The lowest score (1 out of 10) went to the Microsoft Surface Pro, although the iPad mini, and iPads 2, 3, and 4 were right behind with only two points. The iPad 1 scored 6 out of 10, but the later versions are glued shut.

What makes a tablet more repairable?

Higher grades went to tablets where it is:

  • Easy to remove the casing (without breaking it) to gain access to the parts
  • Easy access to the things that will need replacement the most, like batteries, cameras
  • Easy to separate the LCD panel from the glass
  • Using certain fasteners instead of soldering parts in place. (Fasteners make it easier to remove the part without causing damage, and to reattach it later)
  • Modular design
  • Fewer screws overall and fewer sizes of screws in one product (requiring the repairer to change tools less frequently) The Microsoft Surface pro has 90 screws in it, compared to Dell XPS’s 20 screws.

What features get in the way of easy repair? 

  • Gluing the case closed
  • Gluing the LCD panel to other parts – the glass and the bezel. If the screen gets cracked, you must replace all three parts.
  • Gluing the battery in place
  • Too many screws, hidden screws
  • Soldering parts in place, instead of using screws or other fasteners
  • Using proprietary screws, which require a special screwdriver

Gluing in parts is not “Design for the Environment”

Making these gadgets easy to repair (which equals cheaper to repair in most cases) means that the first owner is more likely to use it longer, plus it makes it more likely that it will get second lifetime.  The lifecycle impact of manufacturing electronics products is huge, when you consider the materials (including critical minerals) used, energy, and water used to manufacture the products (including extracting and refining metals, and semiconductor and other component manufacturing).  So designers should be doing everything possible to prolong the life of existing products by making them very easy (and cheap) to repair and refurbish.

Clearly Dell’s designers are paying attention to this aspect of Design for the Environment, as are Samsung and Motorola, according to this scorecard.  We hope to see other companies do better with their future products.

 

 

 

 



Big Electronics: Bully of the eco-label playground

January 29th, 2013
Photo of kids on playground

Photo by iStockphoto.

IEEE decides totake its ball and go home” from EPEAT rulemaking playground

Something really sinister has just happened related to the EPEAT effort to update the computer standards. It happened on the IEEE’s playground, during recess.  Was it bad enough for the EPA and other stakeholders to take the EPEAT standard away from IEEE?

In case you are new to EPEAT, it’s a sort of “green” label for electronics. EPEAT stands for Electronic Product Environmental Assessment Tool.  IEEE (pronounced “Eye Triple E”) is an enormous electronics industry professional organization, and it’s also the standards development organization (SDO) under whose rules and structure the EPEAT standards have been developed. (We’ve been using their playground.) Under this process, any stakeholder can participate in the meetings and votes to develop these standards, although the final balloting is done by dues paying IEEE members only. (Other stakeholders must pay to join IEEE to vote on the final ballot.) Once the standards are complete, the manufacturers’ products get evaluated against these EPEAT standards, and graded as EPEAT Bronze, Silver or Gold.

IEEE’s Playground Rules

IEEE invites the stakeholders to come to their playground to play and to bring their friends and their dollars. IEEE supplies the ball and jungle gym, and the swings, and you have to follow their playground rules (they even have a playground monitor with a whistle), but you can decide what you want to play. You can even modify some of the rules of your own game (called your Policies and Procedures), with IEEE’s approval. They’ve been inviting those of us interested in electronics over to their playground since 2005, when the EPEAT founders first approached them to be the SDO for the standard for computers (now known as IEEE 1680.1).

That has worked out better for some than others. The Big Kids, the major companies within the electronics and chemicals industry, pretty much always win because the playground rules are unbalanced and favor them. But EPEAT has still moved ahead modestly, recently releasing new standards for TVs and for “imaging equipment” which means printers, faxes, copiers, and multi-functions. The computer standard is six years old, however, and in serious need of revision, as most of the criteria are easily met by most computers, so they are no longer useful in identifying “leadership” products.

Rules of the eco-label game favor Big Electronics

In 2011, the playground “taskforce” that oversees all the kids working on electronics standards (it’s called the EASC Committee) developed new Policies and Procedures for developing future EPEAT standards, including the revision of the outdated computer standard.  The new P & Ps included some changes to the rules on voting and how stakeholder group assignments are made.  These changes would make the game a little more balanced so the Big Kids are not always guaranteed to win. They wanted to make sure voting is balanced (no stakeholder group can have more than 33% of the vote) even at the Working Group level (where all the work is done), not just at the final balloting. And initially, even the Big Kids on the taskforce supported these proposals.

IEEE doesn’t have to approve every set of P & Ps – only the ones they request to review. Initially, they didn’t request a review of these proposed P & Ps. But then last spring, they asked to review them. They came back to the EASC with requests to delete many of the proposed rule changes aimed at providing more balance.

When the EASC made some modifications and resubmitted their proposals to IEEE, it was again rejected, with even new concerns and arbitrary changes ordered. Efforts by the EASC over the summer and fall of 2012 to work through these issues with IEEE (all of which still adhere to the overall IEEE playground rules, mind you) were unsuccessful.

Playground bullies take over the “stakeholder” process

Then in December, IEEE suddenly stripped the EASC of its role in leading this stakeholder process. IEEE usurped this role and appointed its own three member “oversight group” that will make up their own P & Ps and decide how our little game is played.  This new cabal will require elections of the working group chairs (which have always been appointed, not elected, until now – it’s a crucial role that should be an impartial person, not an elected stakeholder).

Basically, the playground bully decided to “take its ball and go home.” Or for South Park fans, Cartman told them, “Screw you guys, I’m going home.”  It didn’t like how EPEAT was playing the game and trying to make the rules fairer.  From now on, EPEAT can come onto the playground, but it must sit quietly on the bench, while the new cabal calls the shots. And the Big Kids, mostly hiding behind their industry associations, are just fine with this new arrangement.

It’s time to move to a new playground

Many of the groups in the Electronics TakeBack Coalition have been stakeholders in EPEAT for several years. We believe it’s time to find a new playground. IEEE has bullied this process long enough, without adding anything of real value, just obstacles to real progress. They may know how to oversee work on technical standards, but with sustainability standards they are a terrible fit. While in theory this is a “consensus stakeholder process,” the lack of balance and other IEEE rules have allowed the industry voters to whittle away at draft standards in exchange for changing their votes from no to yes.  In the end, we are left with standards that are far too weak, far too limited, and that do little to move this industry forward on sustainability. But they have great potential which many of us would like to see realized. And that will never happen as long as we are under the IEEE stranglehold.

EPA, you were one of the original funders/supporters of this whole process. We hope you are ready for a change.  Let’s start by immediately moving the computer standard revision away from IEEE and, for a change, onto a level playing field.